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AWS A 5.1 E6011 Carbon Steel Welding Electrode

1. AWS A5.1 E6011 is a carbon steel covered arc welding electrode.
2. It is a mild-steel, all-position electrode.
3. It is primarily used with AC power sources but can also use DCEP.
4. It produces a strong arc force for deep penetration.
5. It produces a strong arc force for deep penetration.
  • AWS A 5.1 E6011

  • 1kg,2kg,5kg,10kg,20kg

  • 1lb;2lb;4.5lb;11lb;15lb;20lb;33lb;44lb

  • 1.6mm,2.0mm,2.4mm,3.2mm,4.0mm,5.0mm

  • 1/16 ″in;5/64″in;3/32″in;1/8″in;5/32″inch

  • Acceptable (design the pack with your logo)

  • 15 Days

  • Welding Wire Catalogue-giant weld.pdf

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Product Description

| AWS A 5.1 E6011 Carbon Steel Welding Electrode Description


1)Classification: AWS A5.1 E6011 is a high-cellulose coated, mild steel electrode.

2)Power Source: It is primarily designed for use with AC power sources, but also works with DCEP (DC Electrode Positive).


3)Arc Characteristics: It produces a deeply penetrating, forceful, and spray-type arc.


4)Usability: It offers excellent arc stability, high deposition efficiency, and low spatter.


5)Slag: The slag produced is thin, friable, fast-freezing, and easily removable.


6)Applications: It excels in welding on unclean, rusty, painted, or galvanized surfaces and is suitable for all welding positions, including vertical down.


AWS A 5.1 E6011 Carbon Steel Welding Electrode Down Load


AWS A 5.1 E6011 carbon steel welding electrode.pdf



AWS A 5.1 E6011 Carbon Steel Welding Electrode Data Sheet

StandardAWS  A5.1

AWS A5.1M

Chemical Composition %



C

Mn

Si

Cr

Ni

Mo

V

S

P

Grade

E6011

Spec

0.20

1.2

1.0

0.2

0.3

0.3

0.08

- - -

- - -


Typical

0.075

1.12

0.48

0.03

0.012

0.006

0.015

0.009

0.019

Specification

       ( MM )

1.62.02.43.24.05.0

X ray detection grade II

Package

5 kgs/plastic bag in a color box, 20kgs/carton, 1 ton in a pallet

Mechanical Properties


Tensile Strength Mpa

Yield Strength Mpa

Elongation  %

KV2(J) -30°C


Specification

 430

 330

 22

 27


Typical

580

490

32

150

Diameter

( MM )

2.0

2.5

3.2

4.0

5.0

Length

( MM )

300

300

350

400

400

Current

A

4070

4080

75125

110170

140215

AWS A 5.1 E6011 Carbon Steel Welding Electrode Parameters

Diameter Process
in mm
1/16” 1.6 SMAW
3/32” 2.4 SMAW
1/8” 3.2 SMAW
5/32” 4.0  SMAW
3/16” 4.8 SMAW
Weight 0.5kg 1kg 2kg 5kg 10kg 20kg
1 lb 2 lb 4 lb 11 lb 22 lb 44 lb


| AWS A 5.1 E6011 Carbon Steel Welding Electrode Workshop Show

AWS A 5.1 E6011 Carbon Steel Welding Electrode


| AWS A 5.1 E6011 Carbon Steel Welding Electrode Production Video




| AWS A 5.1 E6011 Carbon Steel Welding Electrode Application

AWS A 5.1 E6011 Carbon Steel Welding Electrode



| AWS A 5.1 E6011 Carbon Steel Welding Electrode Certificate

AWS A 5.1 E6011 Carbon Steel Welding Electrode



| AWS A 5.1 E6011 Carbon Steel Welding Electrode Comment & FAQ


1. What is an AWS A5.1 E6011 welding electrode?

The AWS A5.1 E6011 is a high-cellulose coated, mild steel electrode primarily designed for use with alternating current (AC) power sources. It's renowned for its robust arc and deep penetration capabilities, making it ideal for various welding applications. This specific classification, **E6011 electrode**, signifies its excellent performance characteristics.


2. What are the key characteristics of the E6011 electrode?

Key characteristics include a forceful, spray-type arc, deep penetration, and excellent arc stability. It's highly effective in situations where the base metal might be less than perfectly clean. This **all-position welding rod** offers versatility for different joint configurations.


3. What types of power sources can be used with E6011?

While primarily designed for alternating current (AC) welding machines, the E6011 electrode can also be used effectively with direct current electrode positive (DCEP) welding, also known as reverse polarity. This flexibility makes it a versatile choice for many welders using various **welding power sources**.


4. Is E6011 suitable for welding on dirty or rusty surfaces?

Absolutely. One of the standout features of the E6011 is its ability to burn through surface contaminants like rust, paint, and scale. This makes it an excellent choice for repairs or fabrication work on less-than-ideal surfaces, significantly reducing the need for extensive material preparation. It's often referred to as a **dirty metal welding rod**.


5. In what welding positions can E6011 be used?

The E6011 is an all-position electrode, meaning it can be used for flat, horizontal, vertical up, vertical down, and overhead welding. Its fast-freezing slag contributes to its versatility in these various positions. This **versatile welding rod** is a staple for many projects.


6. What kind of penetration does E6011 provide?

The E6011 is known for its deep and aggressive penetration. This characteristic is particularly beneficial when you need to ensure strong fusion and good root penetration, especially in thicker materials. Its ability to achieve **deep weld penetration** is a significant advantage.


7. What kind of slag does E6011 produce?

E6011 produces a thin, friable, and fast-freezing slag that is typically easy to remove. This ease of slag removal saves time and effort during post-weld cleaning. The **easy-to-remove slag** makes for more efficient workflow.


8. What are common applications for E6011 electrodes?

Common applications include general fabrication, light structural work, farm equipment repair, and pipe welding. Its ability to handle less-than-perfect surfaces makes it popular for maintenance and repair tasks. It's a common choice for **general purpose welding**.


9. How does E6011 compare to E6010 electrodes?

Both E6010 and E6011 are high-cellulose electrodes known for deep penetration and arc force. The primary difference is that E6010 is designed exclusively for DC+ (DCEP), while E6011 is designed for both AC and DCEP. This makes E6011 more versatile for various **welding equipment** setups.


10. Is preheating required when using E6011?

For most mild steel applications, preheating is generally not required with E6011 electrodes. However, for thicker sections or high-carbon steels, preheating might be recommended to prevent cracking. Always consult specific **welding procedures** for critical applications.


11. What shielding gas is used with E6011?

The E6011 is a shielded metal arc welding (SMAW) electrode, meaning it creates its own shielding gas from the decomposition of its flux coating. Therefore, no external shielding gas is required. This is a key benefit of **stick welding electrodes**.


12. What are the advantages of using E6011 for beginners?

E6011 is often recommended for beginners due to its forgiving nature with surface contaminants and its strong, easily visible arc. Its deep penetration helps ensure good fusion, even with slight variations in technique. It's considered a good **beginner welding rod**.


13. Can E6011 be used for out-of-position welding?

Yes, its fast-freezing slag and robust arc make it excellent for out-of-position welding, including vertical up, vertical down, and overhead. Welders appreciate its control in these challenging positions. Its **out-of-position welding capabilities** are highly valued.


14. What is the typical tensile strength of welds made with E6011?

E6011 electrodes typically produce welds with a minimum tensile strength of 60,000 pounds per square inch (psi). This "60" in E6011 indicates its approximate tensile strength in kpsi. This makes it suitable for various **structural welding applications**.


15. Are there any disadvantages to using E6011?

While versatile, the E6011 can produce a somewhat rougher bead appearance compared to electrodes like E7018. The arc can also be quite aggressive, which might require some skill to control for cosmetic passes. However, its practicality often outweighs these minor aesthetic concerns.


16. How should E6011 electrodes be stored?

E6011 electrodes should be stored in a dry environment to prevent moisture absorption, which can affect arc stability and weld quality. While less sensitive to moisture than low-hydrogen electrodes, proper storage extends their shelf life and performance. Follow recommended **electrode storage guidelines**.


17. What is the significance of the "A5.1" in AWS A5.1 E6011?

AWS A5.1 is the specific American Welding Society (AWS) specification for Carbon Steel Electrodes for Shielded Metal Arc Welding. It outlines the chemical composition, mechanical properties, and testing requirements for these electrodes, ensuring quality and consistency. This **AWS standard** is crucial for classification.


18. Can E6011 be used for root passes?

Yes, due to its deep penetration and strong arc, E6011 is an excellent choice for root passes, especially in pipe welding or situations where good fusion to the base metal is critical. Its ability to create a solid **root pass** is highly valued.


19. What amperage range is typical for E6011?

The typical amperage range for E6011 electrodes varies depending on the electrode diameter. Generally, smaller diameters (e.g., 3/32") use lower amperages, while larger diameters (e.g., 5/32") require higher amperages. Always refer to the manufacturer's recommendations for precise **welding parameters**.


20. Why is E6011 often called a "fast-freeze" electrode?

E6011 is called a "fast-freeze" electrode because its molten slag and weld puddle solidify very quickly. This rapid solidification helps in out-of-position welding by preventing the molten metal from sagging or running. This **fast-freezing characteristic** is key to its versatility.


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