AWS A 5.1 E6011
1kg,2kg,5kg,10kg,20kg
1lb;2lb;4.5lb;11lb;15lb;20lb;33lb;44lb
1.6mm,2.0mm,2.4mm,3.2mm,4.0mm,5.0mm
1/16 ″in;5/64″in;3/32″in;1/8″in;5/32″inch
Acceptable (design the pack with your logo)
15 Days
Availability: | |
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Product Description
1)Classification: AWS A5.1 E6011 is a high-cellulose coated, mild steel electrode.
2)Power Source: It is primarily designed for use with AC power sources, but also works with DCEP (DC Electrode Positive).
3)Arc Characteristics: It produces a deeply penetrating, forceful, and spray-type arc.
4)Usability: It offers excellent arc stability, high deposition efficiency, and low spatter.
5)Slag: The slag produced is thin, friable, fast-freezing, and easily removable.
6)Applications: It excels in welding on unclean, rusty, painted, or galvanized surfaces and is suitable for all welding positions, including vertical down.
Standard:AWS A5.1 AWS A5.1M | Chemical Composition % | |||||||||||||
C | Mn | Si | Cr | Ni | Mo | V | S | P | ||||||
Grade E6011 | Spec | ≤0.20 | ≤1.2 | ≤1.0 | ≤0.2 | ≤0.3 | ≤0.3 | ≤0.08 | - - - | - - - | ||||
Typical | 0.075 | 1.12 | 0.48 | 0.03 | 0.012 | 0.006 | 0.015 | 0.009 | 0.019 | |||||
Specification ( MM ) | 1.6、2.0、2.4、3.2、4.0、5.0 | X ray detection grade: II | ||||||||||||
Package | 5 kgs/plastic bag in a color box, 20kgs/carton, 1 ton in a pallet | |||||||||||||
Mechanical Properties | Tensile Strength Mpa | Yield Strength Mpa | Elongation % | KV2(J) -30°C | ||||||||||
Specification | ≥ 430 | ≥ 330 | ≥ 22 | ≥ 27 | ||||||||||
Typical | 580 | 490 | 32 | 150 | ||||||||||
Diameter ( MM ) | 2.0 | 2.5 | 3.2 | 4.0 | 5.0 | |||||||||
Length ( MM ) | 300 | 300 | 350 | 400 | 400 | |||||||||
Current (A) | 40~70 | 40~80 | 75~125 | 110~170 | 140~215 |
AWS A 5.1 E6011 Carbon Steel Welding Electrode Parameters
Diameter | Process | ||
in | mm | ||
1/16” | 1.6 | SMAW | |
3/32” | 2.4 | SMAW | |
1/8” | 3.2 | SMAW | |
5/32” | 4.0 | SMAW | |
3/16” | 4.8 | SMAW |
Weight | 0.5kg | 1kg | 2kg | 5kg | 10kg | 20kg | |||||
1 lb | 2 lb | 4 lb | 11 lb | 22 lb | 44 lb |
The AWS A5.1 E6011 is a high-cellulose coated, mild steel electrode primarily designed for use with alternating current (AC) power sources. It's renowned for its robust arc and deep penetration capabilities, making it ideal for various welding applications. This specific classification, **E6011 electrode**, signifies its excellent performance characteristics.
Key characteristics include a forceful, spray-type arc, deep penetration, and excellent arc stability. It's highly effective in situations where the base metal might be less than perfectly clean. This **all-position welding rod** offers versatility for different joint configurations.
While primarily designed for alternating current (AC) welding machines, the E6011 electrode can also be used effectively with direct current electrode positive (DCEP) welding, also known as reverse polarity. This flexibility makes it a versatile choice for many welders using various **welding power sources**.
Absolutely. One of the standout features of the E6011 is its ability to burn through surface contaminants like rust, paint, and scale. This makes it an excellent choice for repairs or fabrication work on less-than-ideal surfaces, significantly reducing the need for extensive material preparation. It's often referred to as a **dirty metal welding rod**.
The E6011 is an all-position electrode, meaning it can be used for flat, horizontal, vertical up, vertical down, and overhead welding. Its fast-freezing slag contributes to its versatility in these various positions. This **versatile welding rod** is a staple for many projects.
The E6011 is known for its deep and aggressive penetration. This characteristic is particularly beneficial when you need to ensure strong fusion and good root penetration, especially in thicker materials. Its ability to achieve **deep weld penetration** is a significant advantage.
E6011 produces a thin, friable, and fast-freezing slag that is typically easy to remove. This ease of slag removal saves time and effort during post-weld cleaning. The **easy-to-remove slag** makes for more efficient workflow.
Common applications include general fabrication, light structural work, farm equipment repair, and pipe welding. Its ability to handle less-than-perfect surfaces makes it popular for maintenance and repair tasks. It's a common choice for **general purpose welding**.
Both E6010 and E6011 are high-cellulose electrodes known for deep penetration and arc force. The primary difference is that E6010 is designed exclusively for DC+ (DCEP), while E6011 is designed for both AC and DCEP. This makes E6011 more versatile for various **welding equipment** setups.
For most mild steel applications, preheating is generally not required with E6011 electrodes. However, for thicker sections or high-carbon steels, preheating might be recommended to prevent cracking. Always consult specific **welding procedures** for critical applications.
The E6011 is a shielded metal arc welding (SMAW) electrode, meaning it creates its own shielding gas from the decomposition of its flux coating. Therefore, no external shielding gas is required. This is a key benefit of **stick welding electrodes**.
E6011 is often recommended for beginners due to its forgiving nature with surface contaminants and its strong, easily visible arc. Its deep penetration helps ensure good fusion, even with slight variations in technique. It's considered a good **beginner welding rod**.
Yes, its fast-freezing slag and robust arc make it excellent for out-of-position welding, including vertical up, vertical down, and overhead. Welders appreciate its control in these challenging positions. Its **out-of-position welding capabilities** are highly valued.
E6011 electrodes typically produce welds with a minimum tensile strength of 60,000 pounds per square inch (psi). This "60" in E6011 indicates its approximate tensile strength in kpsi. This makes it suitable for various **structural welding applications**.
While versatile, the E6011 can produce a somewhat rougher bead appearance compared to electrodes like E7018. The arc can also be quite aggressive, which might require some skill to control for cosmetic passes. However, its practicality often outweighs these minor aesthetic concerns.
E6011 electrodes should be stored in a dry environment to prevent moisture absorption, which can affect arc stability and weld quality. While less sensitive to moisture than low-hydrogen electrodes, proper storage extends their shelf life and performance. Follow recommended **electrode storage guidelines**.
AWS A5.1 is the specific American Welding Society (AWS) specification for Carbon Steel Electrodes for Shielded Metal Arc Welding. It outlines the chemical composition, mechanical properties, and testing requirements for these electrodes, ensuring quality and consistency. This **AWS standard** is crucial for classification.
Yes, due to its deep penetration and strong arc, E6011 is an excellent choice for root passes, especially in pipe welding or situations where good fusion to the base metal is critical. Its ability to create a solid **root pass** is highly valued.
The typical amperage range for E6011 electrodes varies depending on the electrode diameter. Generally, smaller diameters (e.g., 3/32") use lower amperages, while larger diameters (e.g., 5/32") require higher amperages. Always refer to the manufacturer's recommendations for precise **welding parameters**.
E6011 is called a "fast-freeze" electrode because its molten slag and weld puddle solidify very quickly. This rapid solidification helps in out-of-position welding by preventing the molten metal from sagging or running. This **fast-freezing characteristic** is key to its versatility.