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AWS A5.9 ER308 Stainless Steel Welding Wire

1. It is a stainless steel welding wire for TIG, MIG, and submerged arc welding. 
2. Primarily used for welding austenitic stainless steels like type 304 and 308.
3. Has good mechanical properties and resistance to intergranular corrosion.
4. It is used in industries like food and beverage, and for pressure vessels.
5. The wire's nominal composition is 18% chromium and 8% nickel.
  • AWS A5.9 ER308

  • 1kg,5kg,15kg,20kg

  • 1lb;2lb;4.5lb;11lb;15lb;20lb;33lb;44lb

  • 0.6mm;0.8mm;0.9mm;1.0mm;1.2mm;1.6;2.0mm

  • 0.023;0.030in;0.035in;3/64″;0.045;1/16″;5/64″

  • 1.6mm,2.0mm,2.4mm,3.2mm,4.0mm,5.0mm

  • 1/16 ″in;5/64″in;3/32″in;1/8″in;5/32″inch

  • D100,D200,D270,D300,BS300,K300

  • Acceptable (design the pack with your logo)

  • 15 Days

  • Welding Wire Catalogue-giant weld.pdf

Availability:
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Product Description

| AWS A5.9 ER308 Stainless Steel Welding Wire Description


1)Classification: This is an American Welding Society (AWS) standard for bare stainless steel welding electrodes and rods.

2)Composition: The "ER308" designation indicates it is an electrode or filler rod for welding with a nominal composition of 18% chromium and 8% nickel.


3)Application: It is commonly used for welding unstabilized austenitic stainless steels, such as types 301, 302, 304, 305, and 308.


4)Welding Processes: It is suitable for multiple welding processes, including Gas Metal Arc Welding (GMAW/MIG), Gas Tungsten Arc Welding (GTAW/TIG), and submerged arc welding.


5)Properties: The weld metal offers good mechanical properties and moderate resistance to corrosion, making it a popular choice for general-purpose applications.


6)Industries: It is widely used in industries like food and beverage, petrochemical, and for fabricating pressure vessels and chemical tanks.


| AWS A5.9 ER308 Stainless Steel Welding Wire Down Load


AWS A5.9 ER308 Stainless Steel Welding Wire.pdf



| AWS A5.9 ER308 Stainless Steel Welding Wire Data Sheet

Standard

AWS A 5.9

YB/T5092

Chemical Composition %


C

Mn

Si

Cr

Ni

P

S

Mo

Cu

Grade

ER308

0.08

1.0  2.5

0.3  0.65

19.5  22

9  11

0.03

0.03

0.75

0.75

Type

Spool  (MIG)

Tube  (TIG)

Specification ( MM )

0.80.91.01.21.62.0

1.62.02.43.24.05.0

Package

S100/1kg          S200/5kg

S270,S300/15kg-20kg

5kg/box    10kg/box    length :1000MM

Mechanical Properties

Tensile Strength  Mpa

Elongation after fracture  A%


550

35

DiameterMM

0.8

1.0

1.2

1.6

2.0

2.5

3.2

CurrentA

70 ~ 150

100 ~ 200

140 ~ 220

50 ~ 100

100 ~ 200

200 ~ 300

300 ~ 400



AWS A5.9 ER308 Stainless Steel Welding Wire Parameters

Diameter Process
in mm
0.03 0.8 GMAW
0.035 0.9 GMAW
0.039 1.0  GMAW
1/25.4”
0.045 1.2 GMAW
3/64”
1/16” 1.6 GMAW
3/32” 2.4 GMAW
Diameter Process
in mm
1/16” 1.6 GTAW
3/32” 2.4 GTAW
1/8” 3.2 GTAW
5/32” 4.0  GTAW
3/16” 4.8 GTAW
Weight 0.5kg 1kg 2kg 5kg 15kg 20kg
1 lb 2 lb 4 lb 11 lb 33 lb 44 lb


| AWS A5.9 ER308 Stainless Steel Welding Wire Workshop Show

AWS A5.9 ER308 Stainless Steel Welding Wire


| AWS A5.9 ER308 Stainless Steel Welding Wire Production Video




| AWS A5.9 ER308 Stainless Steel Welding Wire Application

AWS A5.9 ER308 Stainless Steel Welding Wire



| AWS A5.9 ER308 Stainless Steel Welding Wire Certificate

AWS A5.9 ER308 Stainless Steel Welding Wire



| AWS A5.9 ER308 Stainless Steel Welding Wire Comment & FAQ


What is AWS A5.9 ER308 stainless steel welding wire?

AWS A5.9 ER308 is a classification for a bare stainless steel filler metal used in various welding processes.
It is specifically designed for welding unstabilized austenitic stainless steels, such as Types 304 and 308, which are widely used in industrial applications.


What does the "ER308" designation mean?

The "ER" stands for "Electrode or Rod," indicating its versatility as a filler metal for both electric arc and gas welding.
The "308" refers to the specific chemical composition, primarily consisting of 18% chromium and 8% nickel, which provides excellent corrosion resistance and mechanical strength.


What welding processes can use ER308 welding wire?

ER308 is highly versatile and compatible with several welding methods.
It is most commonly used for Gas Metal Arc Welding (GMAW), also known as MIG welding, and Gas Tungsten Arc Welding (GTAW), or TIG welding.


What types of metals is ER308 best for welding?

This welding wire is the ideal choice for joining stainless steel grades like 301, 302, 304, 305, and 308.
It is also suitable for welding some other stainless steel types that require a filler metal with similar composition.


What are the key benefits of using ER308 filler metal?

The primary benefits include excellent corrosion resistance, particularly against intergranular corrosion.
The resulting weld deposit also offers superior mechanical properties, making it a reliable choice for high-stress applications.


What is intergranular corrosion and how does ER308 help prevent it?

Intergranular corrosion is a form of localized attack on the grain boundaries of a metal.
ER308 contains a low carbon content (though not as low as ER308L), which helps minimize the formation of chromium carbides, the main cause of this type of corrosion.


Can I use ER308 for welding dissimilar metals?

While its primary use is for welding similar stainless steel grades, ER308 can be used for some dissimilar metal applications.
For example, it is sometimes used to join stainless steel to carbon steel, although careful consideration of the application and service conditions is necessary.


What is the difference between ER308 and ER308L?

The key difference is the carbon content.
ER308L has a significantly lower carbon content (L stands for Low carbon), making it even more resistant to intergranular corrosion, especially in applications where the welded part will be exposed to high temperatures for extended periods.


Does ER308 welding wire come in different diameters?

Yes, it is available in a wide range of diameters to suit various welding procedures and material thicknesses.
Common sizes include 0.035", 0.045", and 1/16", among others.


What industries commonly use ER308 welding wire?

This welding wire is a staple in many industries.
It is heavily used in the food and beverage industry for sanitary equipment, in petrochemical plants for pipes and vessels, and for general fabrication of chemical tanks and other corrosion-resistant components.


What shielding gas should be used with ER308 for MIG welding?

For Gas Metal Arc Welding (MIG), a shielding gas mixture of argon with a small percentage of carbon dioxide or oxygen is typically used.
This combination provides a stable arc and good weld bead appearance.


What shielding gas is recommended for TIG welding with ER308?

For Gas Tungsten Arc Welding (TIG), pure argon is the most common and effective shielding gas.
Helium or an argon/helium mix can also be used for specific applications to increase heat input.


Is preheating required when using ER308?

Preheating is generally not required for welding austenitic stainless steels with ER308.
However, for very thick sections or in cold conditions, a mild preheat might be beneficial to prevent cracking.


What are the recommended amperage settings for ER308?

Amperage settings vary significantly depending on the wire diameter, welding process (MIG vs. TIG), and the thickness of the base metal.
It's always best to follow the manufacturer's recommendations for your specific wire and application.


How should ER308 filler wire be stored?

To prevent contamination and maintain its integrity, the welding wire should be stored in a clean, dry environment.
Spools should be kept in their original packaging until ready for use to protect them from moisture and dirt.


What makes ER308 suitable for food and beverage equipment?

Its excellent corrosion resistance and ability to produce clean, smooth welds make it ideal for fabricating equipment that must meet strict hygiene standards.
It is used for tanks, pipes, and other components that come into contact with food products.


What is the typical tensile strength of ER308 weld metal?

The tensile strength of the weld deposit can vary, but it generally exceeds the minimum requirements of the base metal.
Typical values are around 85,000 psi (586 MPa), providing a strong and durable joint.


Can ER308 be used for orbital welding?

Yes, ER308 is commonly used in automated and orbital welding systems.
Its consistent chemical composition and wire feed characteristics make it highly suitable for these high-precision applications.


How does the quality of the ER308 wire affect the weld?

High-quality wire ensures consistent feeding, a stable arc, and a uniform chemical composition.
This leads to better weld quality, reduced spatter, and fewer defects, which is crucial for critical applications.


Is there an alternative to ER308 for high-temperature service?

While ER308 performs well, for applications involving very high temperatures and prolonged exposure to corrosive environments, other grades like ER309 or ER347 might be more suitable.
ER347, for example, contains niobium, which provides enhanced resistance to carbide precipitation at elevated temperatures.

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